Altetnator over voltage Question

73 T&C

Senior Member
FCBO Gold Member
Joined
Mar 19, 2013
Messages
2,206
Reaction score
3,460
Location
Coral Gables, Florida
On a trip this weekend with the family, the alternator started dying as I arrived in Orlando.

On the trip up from Miami, I was noticing that the a/c blower was not what it should be and the girls were complaining that the it was hot in the back....

As I arrived, the alternator would charge and die and charge and die and finally died that night coming back from dinner. That night I looked at the connectors to make sure they were tight and noticed light coming from the back of the alternator as the brushes were sparking.... Ok... Worn out or stuck brushes.

Next day, I install a new alternator from pep boys. Car was charging strong on the way back to the hotel which I chalked up to the battery being down and the new alternator charging it up.

On the 300 mile trip back, the level of charge, slowly dropped to just off the middle toward the charge side. In other words... Normal. As I arrived, I noticed that the charge level was unnaturally reflective of the rpm.

Checking it out to see what was happening in the charging, battery system, I noticed that the system barely charges at idle putting out only 12.5 volts. A bit low IMO. As soon as the rpm goes over 1000 the alternator jumps to 14.5 volts. Once it gets over 2000 rpm it goes to 15.8 volts. Too high from what I've read.

Thinking it's the regulator, I bought a new one and replaced it to no effect.

Battery appears good and shows 12.9 volts with engine and ignition off. The battery did drain down that first night and I had to jump it to get the alternator. Car fires up strong now like before.

The good news...a/c blower blows strong, fuel gage now reads more accurately, even radio and antenna work like new....

Checked to to see if pulpy on alternator was correct size... Looks to be the same.

Ok guys what's up? Why is it charging so little at idle and so strong off idle?

bad alternator??? Or did I finally get a good one.
 
Update.

Voltage out of the alternator has actually increased.

I put put the charger on the battery and it showed full charge in less than a minute of charging.

Idle le voltage now 13.2 volts but rises to as much as 16 volts at 2500 rpm.

Voltage at the field wire is 12.9 to 16 volts, again directly dependent on rpm.

I'm thinking internal short in the alternator that is running direct voltage to the field.

I am replacing the alternator.

Still cant ant figure it out for sure.
 
It might be a good idea to check the wires from the field connections to the regulator to check for a short to ground too.
 
thanks Big John,

but really....Two bad regulators in a row showing the same exact symptoms? I actually bought two of them when I got the replacement and can pull the one out of my roadrunner if that one is also "bad".... But that's it! Fours my limit.

Wiring looks good but will check that too.

I'll run down both those possibilities tomorrow and let you know.

And ... just go and buy another alternator.....

Worse comes to worst.... I'll have a sh_t load of spares.
 
There's nothing wrong with your alternator. It's doing its job.

Check the ground on the regulator too.
 
Update............…

tried the third regulator..... same issue.

Checked that the ground to alternator and regulator were good..... Check

Checked the the wires from the alternator to the regulator..... All good, and no short

Pulled the alternator and replaced it....... BINGO!!!!!

14.3 volts at idle. With a/c on...... Same 14.3 volts. With lights and A/C both on ....13.6 volts at idle. And back up to 14.3 volts with a little more RPM.

Internal short in the alternator. First ever....
 
I have a same kind of problem. It charges 16+ volts at revs. I have changed 2 new regulators and new alternator. I've checked wiring, all ok, added grounding to alt and regulator. What am I missing?
-73 T&C
 
Check for an intermittent open on the green wire at the regulator plug. I had one that drove me nuts until I found it and replaced the plug.
 
Forgot to reply, but I've found the problem. It was in ignition switch. There was voltage loss in switch, regulator saw too low voltage and hopped it up. I disassembled the ignition switch, cleaned contacts and it was fixed. There was nothing wrong with old alternator or voltage regulator.
 
Back
Top