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......and the cap is brand new as well.

No, that's the kicker. It has NEVER overheated. I was thinking it was overfilled too but, silly me, I thought to myself a mechanic wouldn't overfill the radiator........LOL. I'll have to go look and see how much coolant is in it now...........

Here's a photo of my AC controls

I've had the thermostat and housing replaced, both hoses and new antifreeze put in within the past year. The issue i'm having is, even on short drives, i'll get home and coolant will be coming out of the overflow hose.

It's in dash. Factory AC

I'm sure it could be...........I just haven't gone down that road yet. Mine is a 22 inch core with factory AC. From what i've been able to find so far, it looks like I will have to go that route.

I'm needing to change out my radiator in my 66 Newport. I've found one that is a perfect fit but the shroud on my current radiator gets bolted to the side and the one I've found online gets bolted to the back side. Anyone know where I can find one that has the side mounts? Or even a shroud...