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I agree chase all possibilities down... I'm my case, I had eliminated everything I could including a new foot dimmer switch, traced wiring cleaned the firewall connectors... all points to the new headlight switch. I was going to buy another one but I figured while I have everything apart this...

My brand new headlight switch (likely Chinese junk) is doing that when I use the high beam... stupid built in circuit breaker will heat up and turn the lights out then cool and come back on... no fun when driving that's for sure. I bought a plug and play wire harness with relays for the...

bad sending unit? There are a few sending units with different resistance variables so perhaps yours is mismatched to the gauge. Just a thought I run both a stock electrical unit AND a mechanical one... I just don't want to miss anything :)