Best Way to Polish Acrylic Headlamps?

jollyjoker

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Please excuse if this has already been covered. Has anyone had long-term good luck polishing these modern acrylic headlamp clusters (2003 Mazda)? If so, what did you use? Seems to be a wide variety of products - everything from just rub it on, to attacking it with various grits of sandpaper. Thanks!
 
Buy a new pair online for around $100.
These diy kits might clean them up a little but only last until the first carwash.
 
I used some Compound and Polish on my sister's Lexus on a drill attachment...and it worked pretty well and I had a few leftover pieces of xpel PPF (but you can use Clear Coat) that I put over the lights and its held up against the Cali sun for a year and half and counting..

Here are a few vids on this topic...



also yeah as mentioned above you could get a new pair...
 
I did the lights on my friends Toyota and used my buffing wheel and fine compound. They came out great and that was about 3 months ago. If you want them perfect then buy new ones but buffing them worked and you can see at night again. I did use a little plastic polish to finish them off.
 
On the 2000 Impala I used to have, I bought some of the aftermarket headlights and their beam pattern was not as good as the aftermarket lights that were in there when I got the car. The OEM lights in the 2005 Impala that replaced it were much better in that respect, even though they needed cleaning.

I found several YouTube videos, of which there were two in particular I liked. One was to sand the plastic with 600 grit paper and then spray them with a uv-resistant clear paint (available at WalMart and such, as it turns out). The other video was of a guy that did internal mods to the headlights, with additional leds and such. He took new OEM lights, put them in a kiln at 170 degrees F for about 8 minutes. That softened the urethane sealer that held the two light halves together. It was gooey enough to separate the halves and do what he did. THEN, he told where to buy new sealer to put it all back together again. I thought of the many '78 Cordobas that needed that sealer after several summers in TX, without needing the kiln for the tail light lenses to separate from the reflector.

Seeing that, I got the idea to buy the aftermarket lights to use their new lenses on the existing reflectors. Then to get the approved urethane to put it all back together again. Best of both worlds, it seemed to me. OEM beam pattern with new clear lenses. Never did get t, o do that, still incrementally sanding/polishing the ones I have.

Once you do get things sanded and polished to where everything is clear, non-painted, you will need to polish them every so often to keep them clear. Possibly some of the newer hybrid ceramic "wax" can make the clearness last longer? Which makes the clear paint option seem more appealing.

I got one of the Meguiar's HD kits, but mine needed more work than the two grits of abrasive supplied could handle. But it was a start, at least.

Watch the YouTube videos and see what you think.

Of course, you can always upgrade to lights with projector beams and such, too.

See what you think,
CBODY67
 
We have this kit at the shop
https://www.3m.com/3M/en_US/company...n-Kit/?N=5002385+3293240875+3294061443&rt=rud
I use sand paper and wet sand them by hand, then use the buff pad and drill, followed by some wax. Depending on how bad they are dictates the grit of paper I start with, usually 1000 and go up to 2000 before buffing.
I had a Subaru come in that someone must have tried to buff and it looked like the plastic was burnt/melted. I started with 400, 600, 1000, 1500 and then 2000. Cleaned them up, I was surprised how well they turned out.
 
My approach is similar to 65sporty, I start w/ 1000 grit wet/dry sandpaper and wet sand in 200 grit steps ending at 5000. This combined w Blue Magic Headlight Restorer applied w/ a small polishing ball or cone on a 1/4 drill. The results will amaze you. The more care in prep and sanding, the better the results.

20201213_223530.jpg
 
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Toothpaste is also supposed to be effective.

Supposed to be, and effective are 2 different subjects, you'd have better luck using any alternative mentioned above.

Please excuse if this has already been covered. Has anyone had long-term good luck polishing these modern acrylic headlamp clusters (2003 Mazda)? If so, what did you use? Seems to be a wide variety of products - everything from just rub it on, to attacking it with various grits of sandpaper. Thanks!

There's more than enough info mentioned here and also in your favorite search engine on this subject to get the job done. I taught myself how to do it, you can too! Good Luck
 
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