Yup.
But I pays my money I takes my chances.
OMFG... I cannot believe I am defending this. I followed your thread, and I saw your pictures.
There are 2 huge reasons to not machine a rotor below minimums... 1st is the rotor may become too weak and crack (watch NASCAR and that's an immediate turn into the wall)...
2nd is the dimensions of the brake components have very little room for error. I've seen too many times a worn rotor + worn pads = the inboard pad getting pushed off the mounting bracket and left behind on the road somewhere... or the caliper pistons get to the end of their travel and you lose all the fluid in the circuit very suddenly.
When the pad comes off you usually get both...
I think machining a rotor down to minimum thickness or less is a really bad idea. They have minimum thickness specs for a reason and it has nothing to do with what it's mounted on.
Kevin
Kevin, I agree with you 1000%. The reason I kinda liked Bill's work, the rotors he chose are much thicker than the stock rotor and have a much narrower cooling fin. By my "eyeball engineering" they look to still have more meat than the originals.
I know that's worthless in reality and nobody is going to go through the pains of certifying the over-machined rotors. From a shade tree perspective, Bill's solution looks like it has potential.
There wouldn't be any way I would allow either modification to happen in a shop I ran... so from a professional viewpoint, it's a non issue... YOU are correct.
I also think the liabilities of removing material from any component in the hub/brake assembly will prevent either approach from being adopted by any manufacturer not willing to invest in the engineering to support prove the original or adequate strength remains in the assembly.
I haven't managed to meet Bill yet, but I have faith in his thought process from what I've seen around here. I think he knows what he is doing isn't going to become the solution for everyone's car. I also have faith he will abandon the idea if he gets any inkling of a failure point, he wants brakes that work right.