Thanks everyone! I really appreciate all the help. I know most of this stuff is old hat to you guys, but it's mostly new to me and is helping a lot. I'll eventually get it sorted out. Today was painful, but I learned a lot from it.
If that is what you decide to do, try to find a Mopar, AC Delco or TRW fuel pump as they are still USA made and hold up as they are still USA made and hold up a lot better than the after-market Chinese knockoffs.
Are these Carter type pumps the cheap knockoffs you mentioned?
Mopar Engine Fuel Parts|Restoration Parts|Jim's Auto Parts pumps
Sounds like fuel issue. I know people swear by electric fuel pumps but I am one who swears at electric fuel pumps. You my just have crud or pin holes in pick up in tank.
My suggestion would be to get rid of electric fuel pump and put it back on reliable diapham mechanical but that's your call.
Price isn't always a good indication. Always check the packaging for deviations from prior known-correct packaging printing. IF you find somebody selling "knockoffs", pass that information to the appropriate entity so that supply channel can be scrutinized, rather than just talking about it, please. Whether it's fuel pumps or oil filters.
CBODY67
put a vac. gauge on the tank side of the fuel pump. Crank eng. over. Vac gauge should show 10-15 inches of vac. If your gauge reads this, the problem is in your fuel tank. low vac reading either fuel pump or pump push rod and or eccentric cam problem.I did a flow test and there is definitely a fuel delivery problem to the carb. I got just over a pint in one minute. The FSM specs are a quart in a minute or less. The replacement mechanical pumps deliver a little more than a quart a minute.
70BBD suggested starting at the tank. I liked that idea until I took a look under the car. It does look like the original hose is still on there, and there is a super tough coating of something all over that area. It will be a real pain to pull the sending unit/pickup and replace the hose. But I think it is probably necessary. It seems to me that maybe the mechanical fuel pump that is on there is actually OK and the problem is at the tank. When I got this car there was a new looking carb with the choke wired in the open position (electric choke not hooked up), the kickdown linkage was disconnected and laying on the intake manifold, and this electric fuel pump was jury-rigged into the engine compartment. They must have been having fuel issues and there are still fuel issues. The tank area is the one untouched link.
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I was surprised to see the undercoating. It is not obviously visible on other parts of the underside I have visited. It is on top side of the tank but not below the seam. Maybe it wore off over the years where it is more exposed. I can barely scratch it with a putty knife. Normally I would try heat, but obviously can't do that here.
I'll see if one of my neighbors has a vacuum gauge. In the meantime, it seems like I could put the hose leading to the pump in a gas can and do the one-minute test again. If I still get a pint, then it's just the pump. If I get a quart or more, then the problem is somewhere from tank to pump. Either way, I will replace the electric pump, but it is handy for troubleshooting at this point.
I'm super disappointed. I did the test from a gas can instead of the tank and got almost two quarts in 50 seconds. The problem is clearly in the tank or fuel line, which really stinks.
I was thinking about blowing some compressed air down the fuel line from the engine compartment to the tank (with the gas cap off). I thought that might temporarily alleviate the problem. Any reason that is a bad idea?